 |
|
|
    |
|
| |
|
|
|
 |
- Epoxy
resins are a reaction product between an epichlorohydyrin
molecule and (in the case of Bis A resin, the FRP industry
standard) phenol and acetone reaction molecule. Other materials
can become part of the reaction yielding Bis F resin, Novolac
resins, and multifunctional resins. For the purpose of describing
CPD systems, Bis A resin is the most commonly used.
- The
reacted product is high in viscosity (thicker) and can either
undergo further reaction processes to yield a lower viscosity
resin or diluted with a reactive diluent to lower the viscosity.
- Epoxy
resins are often modified with other products to improve some
measured property of the end use system such as toughness
or tensile properties.
- Epoxy
resins and their additives contribute to the viscosity of
the system, shrink values, and the amount of the fillers and
diluents will impact both physical and handling properties
of the resin system.
- Epoxy
resins are part of a two component thermoset plastic that
requires an epoxy hardener to determine the majority of the
handling and physical property base.
- Use
of several variations of unmodified and modified epoxy resins
with the same epoxy hardener will yield some variation in
property measurements, however, the epoxy hardener is the
primary factor in the base property measurements.
- In
the FRP industry, epoxy hardeners must hold consistent to
stated viscosity and have a very low water content (ppm)
to be effective as a system with any hardener.
- Epoxy
hardeners "join" with the epoxy resin, greatly contributing
to the ultimate properties of the cured resin system. Hardeners
are not catalysts. Catalysts promote reactions but do not
chemically become part of the finished product.
- Epoxy
hardeners provide three foundations for handling characteristics:
-
Gel Time
-
Mixed Viscosity
-
Demold Time
- Epoxy
hardeners provide five foundations for physical properties:
-
Tensile Properties
-
Compression Properties
-
Flexural Properties
-
Hardness
-
Izod Impact
- The
performance of Epoxy Hardeners are influenced by five chemical
characteristics:
-
Amount and kind of diluents in epoxy resins
-
Amount and kind of filers in epoxy resins
-
Amount and kind of fillers added to the hardener
-
Mix Ratio with the epoxy resin
- The
performance of Epoxy Hardeners are influenced by five physical
characteristics:
-
Temperature of the work area
-
Temperature of the resins system (i.e.: heated resin)
-
Moisture (dampness)
-
Mass or volume of epoxy being mixed e.g. an epoxy system
may have a 20 minute pot life in a container but when spread
thin over an entire laminate the pot life may extend to
2 hours or more.
Back to top
|
|
| |
|
|
|
|